Cosmo Synthetic Paper - Non Tearable

Cosmo Synthetic Paper (CSP) looks and feels like the traditional paper we use, but with plenty of added benefits. You can print on it, fold it, cut it and even write on it, but unlike ordinary paper, CSP is known for its durability and longevity. It is very difficult, and bordering on impossible, to tear. Apart from this, CSP does not soak in liquid or crumble under humid conditions, in fact you can wipe of the liquid if it pours on the surface. It is chemical resistant and can be used in environment where regular paper would not survive. It is therefore safe to say that CSP is not just water-proof but weather-proof.

Now you might ask, what is CSP:

CSP is made from a recyclable plastic based film which resembles paper in appearance. It is engineered to be durable but, it appears and prints like normal paper. CSP is printable with most available printing technologies including:

• Wet & UV offset printing
• Wet & UV flexographic printing
• Letterpress
• Screen printing
• Thermal transfer
• Rotogravure
• Most digital toner technologies

CSP provides an ease of conversion for slitting, scoring, folding, die-cutting, perforations, embossing, foil stamping and even lamination. It offers excellent lay flatness for sheet printing. Another advantage is CSP’s optimized drying time.

Prior to synthetic paper, printers would coat or overlaminate paper to achieve added durability or gloss, however now with CSP they gain these attributes with just one stock. This eliminates an added step on press, which increases turn around speed and also lowers cost.

The versatility of CSP is reflected in the vast number of applications where it can be used:

1. Commercial Printing- Maps, Calendars, Posters, Coasters, Menus, Children’s Books, Time Tables, Wristbands, Mouse Pads, Hospital Folders, Religious Books, Brochures and Leaflets, Recipe Books, Instruction Manuals, Bibs.

2. Tags & Labels- Apparel and Footwear Tags/Labels, Paint and other Container Labels, Chemical Drum Labels, Construction Site Stickers, PS Labels for HDPE/PP/PET Containers, Track and Trace Labels/Tags for Supply Chain, Logistics and Inventory Management, Warning Labels on Appliances, Airport
Transfer Tags

3. Retail & Packaging- POP Graphics, Posters, Indoor Billboards, Vertical Banners, Backlit Displays, Swing Stickers, Catalogues, Danglers, Gift Wrapping Paper, Carry Bags

4. Identification and Credentials- Visiting Cards, Airline Tags, Healthcare/Insurance Cards, Library Cards, Student ID Cards, Degree Certificates and Marksheets, Membership Cards, National ID Cards, Drivers’ License, Voter ID Cards, Birth and Merit Certificates, Land Documents

5. Outdoors – Horticulture Identification Tags, Outdoor Billboards, Signages and Displays, Frontlit and Backlit Displays, Storefront Displays, Displays and Advertisements on Public Transport Vehicles, Bus Shelter Displays, Train Station and Airport, Signages and Displays

And the list goes on, the only limit to the possible applications of CSP is your imagination. It is made to cater to all business specific applications and printing technology requirements.

Overall, Cosmo Synthetic Paper offers technical expertise, performance benefits, and a level of versatility that is unparalleled, so that you can make the most of your investment.

CPP Films – The Versatile Polymer

Polypropylene film or PP is a low density plastic film. The most important types of PP are cast polypropylene (CPP) and bi-axially oriented polypropylene (BOPP). Cosmo Films offer both these types of PP films. While BOPP is a more commonly known polypropylene film, the use of CPP in the food, pharmaceutical, flower, textiles and several other industries are consistently gaining popularity.

Some of the differences between CPP and BOPP are listed below for better understanding: 

1. CPP is a soft film like polyethylene, whereas BOPP is a bit stiff and crinkly 
2. CPP does not dead-fold well due to its natural living hinge, whereas BOPP has better dead-fold characteristics. 
3. CPP can be ultrasonically or thermally sealed without the use of any specialty coatings, whereas BOPP does not heat seal well without the use of specialty heat seal coatings. 
4. While BOPP films have better barrier properties than CPP, CPP has better barrier properties than most other polyethylene and PVC films. 

Cast polypropylene film is gaining favour as the material of choice in both traditional flexible packaging as well as non-packing applications. CPP has a higher tear and impact resistance, and better cold temperature performance and heat-sealing properties as compare to BOPP. There are various type of CPP films like general CPP, retort grade CPP, metalized CPP, solid white CPP and several other applications depending on the requirement and end application.

Some of the major benefits of CPP are listed below: 

• Excellent heat seal strength, high puncture and tear resistance 
• Excellent packaging integrity at extreme temperatures and high heat resistance 
• No impact on the coefficient of friction (COF) control 
• High yield per unit area and low specific weight (0.91 g/cm3) 
• Offers good moisture barrier 
• High transparency 

The health care and pharmaceutical industries use CPP films for packaging of drugs for extended periods of time since CPP films can protect against contamination. Application in other industries includes stand-up re-closable pouches, multi layered laminations, side-weld seal bags, flower and twist wraps.

Some of the major applications of CPP are listed below: 

• Food Wraps or Candy/Confectionery packaging 
• Bakery Products 
• Lamination 
• Garment Bags 
• Retort Packaging 
• Stationery Packaging 
• Vacuum Metallization 
• Deep Freeze Application 
• Over Wrap 
• Floral Wraps 

Metalized and General CPP films are the two leading types of CPP films used in the market. While the demand for CPP is higher in more developed countries like U.S, Canada, UK, Germany, the two countries that dominate in the use of CPP in the Asia Pacific region are India and China. With manufacturing units in India, Korea, and the USA, Cosmo Films is one of the leading manufacturer & exporter of CPP & BOPP films in polypropylene films category.

Unique Features of Thermal Lamination Film for Packaging

Thermal lamination films are surface coated with resin or a thermal adhesive that melts even in low temperature. This feature ensures that the lamination of paper products is possible simply by applying pressure and heat. There are three types of thermal films that come in two or three finishes.

1. Biaxially oriented polypropylene film (BOPP)
2. Biaxially oriented polyethylene terephthalate film (PET) 
3. Biaxially oriented nylon-6 film (Nylon) 

Features of BOPP thermal laminating films

In this type of thermal laminating films biaxially oriented polypropylene is the base material. The process used to combine the layers of BOPP film and thermal laminating adhesive is extrusion coating. Therefore, the film has the properties of BOPP film on one side and the other side is heat sensitive and is used for dry lamination.

Advantages Of BOPP Thermal Laminating Film 

• The BOPP films are available in various decorative shades. People use this type of film to give an aesthetic look and feel to their products. 
• The density of this film is approximately 0.90 g/m3 and is therefore cost effective when compared to polyester films. 
• There is a myriad type of BOPP films for various purposes ranging from Silky matte, Matte to Glossy finish. 
• It can be used for lamination purpose too. 
• The other features include high transparency, superior moisture barrier, amazing chemical resistance and excellent gloss. 

Applications of BOPP thermal laminating films include diaries, cosmetics, leaflets, brochures, textbook covers, leaflets, shopping bags and so on. 

Features of Polyester Thermal Film (PET) 

Though it’s a popular thermal film, it comes with a high price. It is generally used for two-sided printing.

• The thickness of this thermal film ranges between 1mil up to 10-15 mil. 
• Its most sought after because it’s not easily breakable. 
• PET film comes in both gloss and matte finishes 
• This is used to laminate the menu cards in restaurants 
• The identification cards with magnetic strips can also be laminated using PET films. 

Features of Nylon Thermal Film 

Compared to the polyester thermal film, Nylon films are expensive. However, it’s used as book jackets as it has strong abrasion resistance. This thermal film is also known as a breathable laminate as it allows moisture inside the laminate.

These are three types of superior quality thermal films that are easily available in the market. You have to choose them wisely from a reputed vendor and brand for your business purposes.

Uses and benefits of Synthetic Paper

Synthetic paper is manufactured employing synthetic resin derived from petroleum as the main material. Hence it has properties analogous to the plastic film. Its look is close to that of paper produced from wood pulp. Also, several synthetic papers have properties just like those of regular paper. Synthetic papers were engineered to be durable like plastic. However, they appear, feel and print like traditional paper. Resin-based synthetic papers are classified into 2 types as per their manufacturing process namely fiber synthetic paper and film synthetic paper. Today film synthetic paper is more popular.

Have properties of both conventional paper and film

The synthetic paper shares certain properties of paper as well as film. The former is resin-based. So, they have some beneficial properties of film including grease resistance, tear resistance, as well as water resistance. It also has paper’s radiant white, printable surface.

Used for printing, packaging and labeling

Synthetic papers provide different functionalities for a range of applications in industries including pharmaceuticals, cosmetics as well as food & beverages for printing, packaging and labeling. The former is both water-proof and durable. Other important properties include oil resistance, chemical resistance, as well as tear resistance. These superior performance properties as well as superior printability, resulted in synthetic properties high popularity as materials of choice in numerous end user industries.

Durable with ease of printability Synthetic papers are tough and also have the property to support high-quality printing. All uses of synthetic papers leverage these qualities in some form. Synthetic papers are employed in any application requiring long-term durability. They are tear-resistant, chemical-resistant, water-resistant and usually have higher durability when benchmarked against the paper. As bonus synthetic papers possess ease of printability.

Used in medical, horticultural and chemical applications

A major benefit that synthetic paper has over conventional paper is resistance to yellowing and a far longer shelf life. Synthetic paper is employed in a range of applications needing strength coupled with inbuilt resistance to the elements. For instance, chemical resistant drum labels. Medical applications including labels or patient’s wristbands where it is paramount to have moisture as well as tear resistance. The use of synthetic paper is widespread for outdoor tag uses for nursery, lumber tags and miscellaneous horticultural products. Synthetic paper is leveraged for printing horticultural tags for plants as well as trees. The former is also employed in tags used for labeling different grades of lumber.

Why OPP Laminating Film is most Preferred?

A developing number of organizations and ventures today are utilizing lamination to secure their items and documents for a longer lasting usefulness that encourages them to appreciate more savings. There are different types of laminating and machines in the market to take into account the shifted applications and budget calls. Henceforth, many business and ventures would think about various kinds of laminating films for their products and documents.

Different types of Films

Every different business has the different need of films, depending on the budget and objective. A small budget with a small and less frequent lamination need would opt for pre-formed lamination devices that accommodate various paper sizes.

Laminating Films can come in low melt gloss or low dissolve matte formats in polyester, nylon or oriented polypropylene (OPP) materials. Different lamination can be found in various laminators to take into account the coveted attitude toward the finished result. With most laminators utilizing warmth to process the lamination, polyester ends up being an extremely famous covering material with its tough and solid pitch. The gum dissolves effectively under the appropriate measure of warmth and strain to frame the coveted layer of security over the report or item with a clearer show.

Laminators likewise handle metalized films and cast polypropylene films (CPP) to keep the item in brilliant show condition without degrading its quality.

OPP Highlights 

Substantial obligation enterprises today decide on OPP films to laminate their items and reports for the additional insurance wanted for longer working and a more expert standpoint. This prevalent film might be more costly than different choices yet it offers higher reserve funds as time goes on with consistent use.

OPP laminating films are discovered generally utilized as a part of mechanical applications which work in mass handling. The enterprises can appreciate OPP films that come in 8 micron with a matt complete or the 25 - 28 micron which accompanies a perfectly clear wrap up. The higher Micron OPP laminating film can deal with a higher temperature amid its warm based preparing to secure a more tightly cover that offers better finished results.

OPP laminating films offer long haul utilization that does not require changes or substitution oftentimes. This sort of cover film is exceptionally looked for after in the market to guarantee life span of items with a higher quality insurance advertised.

The expanding quantum of prepared products in the market today requests higher assurance and freshness with more noteworthy feel to draw in buyer acquiring.

Importance of Flexible Packaging Films for Packaging Industry

In Today's age, market is completely packed with various products. Now the customers & shoppers are offered with lots of choice for every product. Hence, it has turned out to be vital for manufacturers to make their items standout from competitors, and many of them are looking for advancements in the packaging world to enable them to sell their products.

Certain flexible packaging designs, for example, stand up packets and exceptional barrier film mixes utilized for counter and vacuum pouches might be relative newcomers to the packaging market, however they have had a tremendous effect at retail. Following points will tell you how flexible packaging films plays a vital role for packaging industry.

• Flexible packaging is highly customizable, and can be made to fit whatever requests your products makes. Additionally, you can arrange flexible packaging in different shapes and sizes; you can even have them die- cut into shapes that compare with your item or brand, influencing them to emerge significantly more at retail. 

• The utilization of flexible packaging can enhance the usability time of your product. Typically produced using high-grade plastic, aluminum, or a mix of the two, flexible packaging offers extra insurance from outside components, implying that your item is better secured for longer measures of time. 

• The present retailers need products that can be marketed creatively, and ackages made with flexible materials offer boundless promoting openings. For instance, standup pouches can either remain on a retail shelf, or hang in a peg show, opening the way to new showcasing potential outcomes. 

• Flexible Packaging can be made with reusable features, either with press-to-close zip seals, slide zippers, or even gushes for fluids. Since the present buyer requests accommodation, packages that are anything but difficult to utilize and reuse are particularly fruitful at retail. 

• The unique development of flexible packaging utilizing barrier materials that are solid yet malleable likewise opens the way to numerous new visual communication potential outcomes. Since these materials can be printed utilizing progressed flexographic and rotogravure printing strategies, your bundle can be printed with to a great degree energetic hues, and exceptionally distinctive, clear logos, influencing your item to emerge much more at retail. 

• For useful items such as sugar, rice, or coffee, flexible packaging present new and stand out opportunities to make their product stand out. No longer confined to boring, traditional paper packages or boxes, flexible packaging opens the door to hundreds of merchandising and marketing possibilities. 

Flexible Packaging is only a small portion of the general packaging industry. However, at the rate its manufacturers continue to develop unique designs to showcase products and protect them like never before, it is clear that it will continue grow in popularity and quite possibly become the dominant segment in the business.

The Best Companion for Food Packaging Solutions - Barrier Films

The use of barrier films prevents food items from deterioration by bringing down or preventing oxygen as well as water vapor penetration. The films are becoming popular as the volume of prepackaged foods grows. This helps sales outlets bring down the labor expenses of on-site packaging.

Some benefits of Barrier Films 

• Shields food from ultra-violet rays 
• Does not allow oxygen to enter the food package 
• Does not permit odors to penetrate the package 
• Ramps up moisture barrier properties 
• Boosts gas barrier properties 

Barrier films are employed in most food packaging solutions particularly in thin plastic-based items. As the quality of food packaging solutions is dependent on the efficacy of the barrier it is imperative to choose the suitable kind of film for your specific purpose.

Minimum Oxygen Transfer Rate 

One major factor to take into account is the oxygen transfer rate (OTR) of the pertinent film. OTR put simply is the quantity of oxygen that a barrier film permits to go through it. In majority of the food packaging solutions lesser oxygen is preferred. As high barrier films possess an oxygen permeability of 10 cc and lesser they are widely employed in food packaging applications.

As barrier films are versatile as well as reliable the former is surging in use year by year by the food packaging industry. There are a plethora of barrier films available today. Each provides unique advantages for different kinds of food items.

Ethylene vinyl alcohol barrier film is perfect for fish, meat as well as poultry packaging. The reason being the former possessing an OTR of 0.6.

Polyester(PET) is employed as a laminating substrate. The former’s advantages are heat resistance, potent oxygen barrier as well as superior durability. If laminated to certain miscellaneous materials it is an effective barrier to water as well as shields food products from UV rays.

Nylon is engineered to be microwaved or cooked as a result of its superior strength as well as relatively high melting point. Hence the former is widely used as well as popular in food packaging solutions. Polypropylene is a transparent, high barrier as well as flexible film offering excellent OTR as well as potent moisture barrier. LLDPE (Linear low-density polyethylene) offers transparency as well as excellent OTR perfect for flexible fresh produce food packaging.

Various combinations of the above barrier films are also leveraged in food packaging solutions.